Kleemann: New compact crusher used for recycling

Impact crusher MOBIREX MR 100i NEO impresses during operation in recycling centre.

The new mobile impact crusher MOBIREX MR 100i NEO from Kleemann is used in Nordhorn near the Dutch border. The new development is used for recycling concrete and rubble.

The MOBIREX MR 100i NEO is characterised by a robust design and flexibility. Thanks to the compact design, the mobile impact crusher can also be used in very tight spaces. The operator is convinced by the machine’s sturdy design, technical innovations, performance and user-friendly handling.

A new feature of the plant is "Lock & Turn Quick Access". The system enables the quick and tool-free opening of the crusher housing. Opening and closing only takes 30 seconds and works practically at the touch of a button. This simplifies access for maintenance work, when jams need to be cleared or impact bars replaced. The safety and efficiency during operation are also improved. In the hectic day-to-day life of recycling, this saves time, ensures smooth operation and increases the safety for the operators.

Another highlight of the MR 100i NEO is the fully hydraulic gap adjustment and overload system. The gap adjustment as well as the zero point determination are realised to the nearest millimetre at the touch of a button. This means that manual measurement, loosening screws and the ultimate positioning are not necessary. The overload system ensures that the machine itself is protected against serious damage in the case of uncrushable material such as large iron parts. When it is triggered, the pressure plate breaks so that the rocker arm can get out of the way. This protects the rotor, the rocker arm and the crusher housing effectively. In such a case the pressure plate is replaced by the operator on the construction site, which works out much cheaper than damage to the rocker arm or in the crusher itself.

The operation of the plant is user-friendly thanks to SPECTIVE CONNECT. Important functions such as the crushing gap setting and troubleshooting of the belt weigher can be viewed comfortably from a distance, and in the future viewing of the production data will also be available. This helps less experienced staff to familiarise themselves quickly and operate the plant safely. "The handling of the machine is really a major advantage for us. With our previous small impact crusher it was much harder for us to make settings, let alone have a digital solution which would give us such a comprehensive insight into machine data, etc.  SPECTIVE CONNECT is therefore a real benefit here", adds Wouter Fahner, Managing Director of E+F Recycling GmbH.

In addition to the positive impressions on site at the factory in Kleemann Göppingen, the professional advice from the Kleemann experts of Wirtgen Germany was also crucial in the decision for the new compact crusher. The customer appreciates the proximity to the North German site of the German Wirtgen Group sales and service company because wear and spare parts can be easily ordered and a service technician is also always easy to reach in the event of problems. In addition to the MR 100i NEO, the recycling company also uses a mobile stockpile conveyor MOBIBELT MBT 24i to optimise construction site logistics. The fleet also includes the mobile coarse screening plant MOBISCREEN MSS 802i EVO and soon the smaller MOBISCREEN MSS 502i EVO – both are used for soil preparation, among other things.